| Quality Boat Lifts, Inc.
Quality Boat Lifts, Inc. was founded in 1990 and today is recognized
as the innovator in the boat lift industry. As one of the major
manufacturers, no other company can match our technical expertise:
- We have the largest full time engineering staff of any boatlift
company.
- Our manufacturing processes are the finest in the industry and
we use State-of-the-art equipment including numerous CNC (computer
numerically controlled) machines.
- Our modern manufacturing plant is second to none.
- We are a company on the move. We have added innovative new lift
products to our traditional shafted beam and elevator lines, and
more are on the way.
- We simply build the best products.
It's all in our name. Quality Boat Lifts, Inc.
PRODUCT HISTORY OF THE BOAT LIFT INDUSTRY
Overview:
Before the mid 1970's boats were typically lifted with a pair of
davits. A fore and an aft cable, which are connected to lifting
eyes on the watercraft, characterize these crane like structures,
which are mounted to a piling or set in the ground above a sea wall.
Boaters find davits difficult to use, as the distance between connecting
points on the boat make them difficult for one person to operate.
While davits are used today for lifting smaller watercraft in some
unique situations, their position as the industry standard has been
largely replaced by lifts that support the boat on bunk boards connected
to a lifting platform or cradle system.
A major breakthrough in boatlift design occurred in the 1980's.
Aluminum was introduced as a structural material to replace galvanized
steel. Although slightly more expensive than steel, its long-term
appearance and corrosion resistance make it a superior alternative.
Today the best lifts are made from aluminum. It has steadily supplanted
galvanized steel, as consumers have become knowledgeable enough
to recognize is superiority.
Over the last 25 years or so a number of techniques for lifting
a cradle system have been developed and tried. Hydraulic cylinders,
pneumatic flotation, and wound cables have been explored in various
configurations. Hydraulic efforts have been found to be costly,
difficult to protect from saltwater corrosion, and susceptible to
oil leakage. They also are relatively expensive.
Floating lifts (lifting a boat with another boat) have experienced
three major drawbacks. First, the port to starboard center of gravity
of the combined system is raised significantly above water, requiring
much additional width to be added to the floating lift to prevent
rollover. Thus valuable marina space is lost. Second, while the
boat is elevated free of barnacles and other water contaminants,
the lift is not and it must be periodically cleaned. Third, the
combined system is exposed to the heaving of wave and tidal action,
as it floats on the surface of the water. Nevertheless floating
lifts may be the only solution in very deep fresh water, protected
from wind and wave action.
Piling or sea wall mounted cable drawn lifts have become the choice
in coastal waters. They lift the boat free of the water in minimal
space at an affordable price. Of course, a number of ingenious cable
routing and structural techniques have been explored. Through trial
and error, experiencing success and failure, three successful designs
have evolved over the years. They are: shafted beam lifts, beamless
lifts, and elevator lifts.
Shafted Beam Lifts:
Alum-A-Vator and Alum-A-Hoist are the shafted
beam lifts manufactured by Quality Boat Lifts, Inc.
At the present time the most popular design for a cable drawn lift
is the shafted beam design. It was developed about 30 years ago,
and it has become the industry standard. It can be recognized by
its two parallel beams, between which the boat is located prior
to lifting. These beams each contain a motor driven shaft through
their length on which 4 cables are wound. Cables are connected to
the four corners of the boat cradle, which is raised or lowered
by clockwise or counter clockwise rotation of the shaft. Shafted
beam lifts are typically mounted on four pilings, although very
large lifts of this design have four motors and four shafted beams,
and are supported by eight pilings.
Some of the product features of Alum-A-Vator and Alum-A-Hoist are:
- A chain drive with the drive sprocket solidly welded to the
shaft. No shear prone bolts are employed in this connection. Furthermore,
the mechanical forgiveness of a chain connection to the drive
shaft has an inherent flexibility, thus minimizing stress as the
total lift system moves and strains under heavy loads.
- Chains insure a positive direct drive from the motor to the
shaft. Boatlifts are considered heavy equipment. Chains are the
drive of choice in logging and earth moving equipment, wherever
speeds need not be shifted. They are less apt to break than a
gear is to shear teeth.
- All of our lifts are made of 6061-T6 corrosion resistant aluminum.
Elevator Lifts:
Alum-A-Vator and Alum-A-Hoist are also the elevator
lifts manufactured by Quality Boat Lifts, Inc.
During the 1980's a lift need developed on waterfronts, where outboard
pilings were not allowed, or where bottom conditions made the driving
of pilings difficult. Thus the elevator was born. It utilizes a
cable drawn platform with wheels that ride on a vertical or near
vertical beam. This beam rests on the bottom and supports the lift,
thereby eliminating the need for pilings. Elevators do require sacrificial
zinc anodes to prevent corrosion. These anodes, which are periodically
replaced, prevent the partially submerged vertical metallic beams
from decomposition in seawater.
Our elevators feature large winders for extended cable life.
Beamless Lifts:
EXCELIFT is the Quality Boat Lift, Inc. beamless lift
line.
Popular in the mid Atlantic region, beamless lifts have steadily
increased their market share. They have a cable-hung platform supported
at each piling. As their name suggest, these lifts do not have winders
supported by an upper beam.
Rather the winders are supported by a piling and the cables run
through the lifting beams to the opposing piling. Their increase
in market acceptance stems from the unobstructed access a consumer
has to his boat. Beamless lifts are typically supported by four
pilings, although Quality Boat Lift, Inc. has developed a lower
priced three piling model.
EXCELIFT is our beamless lift. As we developed it in the late 1990's
we had as an objective to address the three major historic engineering
problems that have remained unsolved since the industry's inception.
- First, all currently manufactured boatlifts are inefficient.
Power losses take place in their gearboxes, because all use relatively
inefficient worm reducers of one sort or another. These friction
losses translate to higher amperage and/or voltage input. A moderate
sized boatlift requires two 3/4 horsepower motors (a total of
1.5) to barely lift 10,000 pounds. Furthermore, in order to keep
total horsepower to 1.5 it is necessary to lift at an extremely
slow speed. The result is that no reasonably sized boatlift can
operate from a single standard household plug receptacle.
- Second, electrical wiring headaches are a problem. A licensed
electrician is required on boatlift installations because the
higher power requirements dictate hard wiring, and because wires
often must be run below water. Furthermore, reversible motors
require careful attention to electrical connections to prevent
internal damage. Hard wire hookups can cost the boatlift owner
hundreds, even more than a thousand dollars during lift installation.
- Third, cable life is short because it is wound on a small diameter.
The tight wraps result in high bending stresses on the stainless
steel cable, because the wires are forced to stretch over the
small radius of the winder. Larger winders are not used because
the higher inch pounds of radial torque transferred back through
the power train to the motor would require adding significantly
more expense in gear reductions. Thus to keep costs down manufacturers
of boatlifts make a tradeoff with cable life. For example, the
average cable will withstand less than 300 "up and down"
cycles on a fully loaded lift. Even though 300 cycles represents
a long time interval (a few years) in the life of a boatlift,
cables do require periodic maintenance and must be monitored by
the lift owner. Small winders also create problems of cable management.
Cable is bent so tightly that it will uncoil if unloaded - for
example, if the lift is bottomed. Snarls and uncoiling are common
and further reduce cable life.
EXCELIFT utilizes what we call "low amp technology".
In other words Quality Boat Lifts, Inc., has solved the efficiency
problem. It is a beamless design, although it differs from other
beamless lifts in three important ways.
- First, it is about 90% efficient, as it has no worm drive in
its power train. This patented drive enables a 10,000-pound boat
to be lifted with one horsepower at a rate three times faster
than worm driven lifts. But most important the product comes pre-wired,
and it can be plugged into a 20- amp, 110-volt household circuit.
We call it "plug and play" and in most installations
the need for an electrician is minimal.
- Second, large winders are used, thus greatly increasing cable
life. Quality Boat Lifts, Inc. has tested the product at full
load and have achieved cable lives long enough to survive the
life of the lift itself.
- Third, cable management is much easier with our large winders,
because the tendency for the cable to uncoil is dramatically lower.
Large winders minimize the spring effect in the cable, allowing
it to be held against the winders with rubber rollers. It cannot
backlash or uncoil.
Our "plug and play" beamless lift is a breakthrough product
as significant as the use of aluminum for boatlift construction.
Yacht Lifts:
SUPERLIFT is the Quality Boat Lift, Inc. Yacht lift line.
Another breakthrough product, our SUPERLIFT line of industrial
grade giants sets a new standard of performance, safety, and reliability
for very large lifts. Introduced in 2000, these lifts operate very
much like shafted beam lifts, as they employ a cable hung platform,
supported at each corner by two pilings. They use very large winders
and extra pliable cable to insure long life.
Quality Boat Lifts, Inc. manufactures these lifts in sizes of 75,000,
100,000, and 140,000 pounds. All use cycloidal drives, which are
very efficient, thereby reducing horsepower and electrical requirements.
An industrial grade product, these lifts are designed to withstand
repeated cycling.
SUPERLIFT is a world class yacht lift. We recognize that owners
of multi-million dollar watercraft want to protect their investment,
and they expect their lift to perform as well and as safely as a
boat yard dry dock. This is a "No Compromises"
design. For example:
- Its efficient industrial duty cycloidal gear reducers, the finest
gear reducers made, are not undersized. No inefficient worm gearing
is employed in the drive system.
- Cable is wound on large winders. This provides a 15:1 or greater
drum to cable diameter ratio to insure long cable life.
- Limp fine wire cable like that used in public elevators and
ski lifts is used. We do not use aircraft control cable, which
is woven with fewer larger strands to minimize stretch, and which
must be routed over very large sheaves to minimize work hardening.
- Sealed ball bearings are used throughout the winder and drive
system. We never use plastic bearings.
These and other unique features provide peace of mind. Moreover,
efficiency translates to lift speed. Our SUPERLIFT will elevate
a yacht at speeds many times faster then conventional lifts minimizing
the time necessary for the captain to hold the boat in lift position.
Conclusion:
Like many technologies, watercraft lifts have taken a technological
leap since Quality Boat Lifts, Inc. entered the market place and
continue to improve today. Only customer driven, technology based
organizations like Quality Boat Lifts, Inc. are prepared to lead
this industry into the next millennium. When you are looking for
a watercraft lift, look for Quality! Quality Boat Lifts, Inc.
It's all in our name.
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